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Piping

Pipe spools fabricated in our shop, installed by our own crews

Process and utility piping from isometric to hydrotest — cut, rolled and welded at Permas Jaya, then erected, tested and handed over with the record book.

RFCC 2RAPID P1 piping package
6.3tOverhead crane, in-house
ISO 9001UKAS certified QMS
8.5kmTo heavy-haulage route

One contractor, shop to site

The company that welds the spool is the company that hangs it

Most piping problems happen at a handover — between the design office and the shop, or between the shop and the site crew. JOVA removes both.

We are specialists in plate rolling and heavy walled sections, and experts in the use of chrome moly, duplex and SAF, clad plate, stainless steels and exotics.

  • Carbon steel
  • Stainless steels
  • Chrome moly
  • Duplex & SAF
  • Clad plate
  • Exotics
Valve and actuator assembly built into a stainless steel spool, weld joints purge-taped
Welder connecting pipework into a pump station beside storage tanks
Completed circumferential weld on stainless pipe showing bead profile and heat tint

What we take on

From a handful of spools to a complete package

Fabrication only, installation only, or the whole scope — priced as one package.

01

Spool fabrication

Cutting, bevelling, rolling, fit-up and welding to isometric, numbered and released.

02

Headers & manifolds

Multi-branch assemblies with valves and actuators built in before despatch.

03

Site installation

Erection, alignment, bolt-up and closing welds. At height or below grade.

04

Equipment hook-up

Pumps, valve stations, skids, tank nozzles and rotating equipment.

05

Supports & steel

Racks, guides, anchors and expansion arrangements by our own structural crews.

06

Testing & handover

Punchlisting, reinstatement and a Production Data Record Book for the package.

07

Insulation & cladding

Hot and cold insulation, personnel protection and jacketing, in-house.

08

Shutdown & tie-ins

Modification, replacement and tie-in work inside a turnaround window.

Shop fabrication

Screened bays, controlled purges, traceable spools

Spool work happens in screened bays at Permas Jaya, under a 6.3 tonne overhead crane, on the same floor as our plate rolling and CNC plasma cutting.

  • Screened welding bays for controlled conditions
  • Purge welding for stainless, duplex and exotics
  • Plate rolling and fabrication of heavy walled sections
  • Spool numbers carried from isometric through to despatch
  • Valves and actuators built in before despatch
Flanged carbon steel pipe spools laid out in a screened welding bay

Materials, welding & testing

What we weld, and how it is proved

The three things a piping buyer checks before anything else.

01

Materials

  • Carbon steel
  • Stainless steels
  • Chrome moly
  • Duplex & SAF
  • Clad plate
  • Exotics
02

Welding & procedures

  • Extensive catalogue of certified weld procedures
  • Carbon steel and exotic materials
  • High pressure and temperature applications
  • Purge welding for stainless, duplex and exotics
  • Plate rolling and heavy walled sections
03

Inspection & testing

  • Bespoke inspection and test plan per project
  • QC personnel embedded with production
  • International design codes and statutory checks
  • Inspection and testing equipment supplied to specification
  • Client and third-party inspection supported
  • Production Data Record Book per project
  • ISO 9001 UKAS Management Systems (QMS)
Internal root pass viewed through the bore of a stainless pipe after purge welding
Completed circumferential weld on stainless pipe showing bead profile and heat tint

At a glance

Piping capability

MaterialsCarbon steel, stainless steels, chrome moly, duplex and SAF, clad plate, exotics
FabricationSpools, headers and manifolds, plate rolling, heavy walled sections, fan housings, modules
WeldingCertified procedures for carbon steel and exotics, high pressure and temperature
Site scopeErection, alignment, bolt-up and closing welds; racks, risers, below-grade chambers, height and confined space
Hook-upPumps, valve stations, skids, tank nozzles, rotating equipment
Supporting tradesStructural steel, insulation, scaffolding, rigging, coatings, fireproofing — in-house
QualityBespoke ITP, QC personnel, Production Data Record Book, ISO 9001 UKAS QMS
Handling6.3 tonne overhead travelling crane; CNC plasma cutting on the same floor
DeliveryHeavy haulage route 8.5 km away, no vertical obstructions, 15 m maximum width; barged and shipped across South East Asia
RegistrationLicensed by PETRONAS (201201008753), MOF registered (Bumiputra status), CIDB Malaysia registered

Track record

Piping on a refinery megaproject

RFCC 2 — RAPID P1 Onshore

JOVA Engineering was awarded the piping fabrication and installation works for RFCC 2 on the RAPID P1 onshore development, as piping subcontractor — a scope that ran through to testing and pre-commissioning.

Working inside a licensed refinery complex means permit-controlled access, third-party inspection on the welds, full material traceability and a programme measured against a date that does not move.

  • Piping fabrication and installation on a licensed refinery complex
  • Full QA/QC documentation and certification package
  • Inspection and testing equipment supplied to specification

Piping work done

In the shop and on site

Select any photo to enlarge.

Strategic partnership

Larger piping and pipeline scopes with Seven Star Hills Sdn Bhd

Seven Star Hills Sdn Bhd is an industrial engineering company established in Malaysia in 2005 and based at Masai, Johor — a short distance from our own workshop.

The partnership widens what a single package can cover: pipeline fabrication, offshore pipeline support, sea fastening and marine repair, rotating and static equipment installation, precision machining and turnkey EPCC delivery.

  • Piping & pipeline fabrication
  • Offshore pipeline support
  • Sea fastening & marine repair
  • Rotating & static equipment installation
  • Structural, aluminium & stainless fabrication
  • Precision machining & CNC manufacturing
  • Turnkey EPCC project execution
  • Maintenance, retrofit & repair

Seven Star HillsSdn Bhd

Industrial engineering, fabrication and turnkey project delivery. Established 2005. Masai, Johor.

  • Piping & pipeline
  • Marine & offshore
  • EPCC
  • Machining

Send us your line list

Isometrics, specification and programme. If there is ducting in the same building, put it in the same enquiry.